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American Made ATVs

What Qualifies As American Made?

In today’s global market, it’s difficult impossible to find 100% American made ATVs.

The computer chip market is largely dominated by SE Asia. And while engines are built or manufactured in the US, some engine components, nuts, bolts and other “odds and ends” may come from China or other countries.

Obviously, US based manufacturers are proud of producing American made ATVs.

We agree this is a huge selling point (and one that should rightly be celebrated!).

But, this also means that companies don’t want to state exactly what parts are sourced/made in China or outside the US.

You’re probably never going to hear a company say “We make our ATVs in the US, except for 20 screws, 2 dashboard lights, a wiring harness and a bracket that we got from China.”

Barring extraordinary events, this level of transparency will probably never happen.

So, we’re willing to say that ATVs and SxS that have US based manufacturing, a large US presence as well as most of their components made and/or assembled in the US qualify as American made ATVs.


American Flag With Eagle
Photo by Andy Morffew | Flickr

What ATVs are made in the USA?

Arctic Cat, Polaris, Honda, Kawasaki, Suzuka and Yamaha All Offer American Made ATVs

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….But Arctic Cat & Polaris Were Born And Raised In The US And Have Company Headquarters In The US


Polaris & Arctic Cat: A Shared History Of Minnesota, Edgar Hetteen & Textron

  • 1954: Edgar and Allan Hetteen and David Johnson found Polaris
  • 1960: Edgar Hetteen forms Arctic Cat
  • 1968: Textron buys Polaris
  • 1980-1981: New Polaris management group established and buys back Polaris from Textron
  • 1985: Polaris starting producing ATVs
  • 1996: Arctic Cat starts producing utility ATVs
  • 2005: Arctic Cat rolls out SxS UTVs
  • 2017: Textron buys Arctic Cat

Interestingly, Arctic Cat and Polaris have a founder in common and roots firmly planted in Minnesota. (not too surprising I guess when they have the same founder)

Today these two companies still maintain a strong presence in the state.

Both Arctic Cat and Polaris also started with snowmobiles prior to eventually expanding into the ATV/SxS market.


Born & Raised American Made ATVs

Arctic Cat

N/A US Jobs

2 US Manufacturing Facilities / N/A US Based Corporate/Distribution/etc.

Corporate Headquarters: Thief River Falls, Minnesota.

In addition to it’s corporate headquarters, Arctic Cat also still does most of it’s manufacturing in Thief River Falls MN.

Manufacturing Facilities

  • Thief River Falls MN: Manufacturing & snowmobile engineering
  • St. Cloud MN: Manufacturing engines

Other US Based Facilities

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This information is not provided by the company.

Take An Arctic Cat Factory Tour
Visit the Arctic Cat Factory in Thief River Falls MN. Tours offered at 1 p.m. Monday through Friday.

Arctic Cat Joins Textron

In 2017, Textron acquired Arctic Cat.

Textron employs 35,000 people in more than 25 countries with its world headquarters located in Providence, Rhode Island.

But, Arctic Cat is still based in Minnesota.

Textron also owns Bell helicopters, Cessna aircraft, E-Z Go golf carts. With this history of performance engineering, Arctic Cat made an excellent addition to the Textron brand.

Unfortunately, in what was viewed by many in the industry as a questionable move, Textron immediately got rid of the Arctic Cat brand and replaced it with the Textron name.

What Was Textron Thinking?

Arctic Cat spent years building its brand while creating a fan base loyal to the Arctic Cat brand and Textron literally erased it overnight.

Textron Trashes Arctic Cat Brand

I don’t have exact figures, but I’m sure this bit of brand hubris cost Textron significant money because they quickly reversed course.

In 2019 the Arctic Cat name was restored.

However, in those two years significant damage was done. The Arctic Cat brand is still in recovery.

Textron has contracts with the US Department of Defense for products and services such as next generation armored combat vehicles, supersonic and subsonic adversary services and commercial tactical airborne training support.

American Made ATVs: Alterra 2 Up TRV 700 EPS
Alterra 2 Up TRV 700 EPS

Polaris

9,000 US Jobs

5 US Manufacturing Facilities / 5 US Based Corporate/Distribution/Development/etc.

Corporate Headquarters: Medina, Minnesota

Manufacturing Facilities

  • Roseau MN: Manufacturing & Assembly Of Snowmobiles and Select Models of Off Road Vehicles
  • Spirit Lake IA: Manufacturing & Assembly Of Indian Motorcycles
  • Hunstville AL: Manufacturing & Assembly Of Slingshot And Off Road Vehicles
  • Anaheim CA: Taylor-Dunn and GEM Manufacturing
  • Osceola WI: Drivetrain manufacturing
American Made ATVs: Polaris Experience & factory tour
Visit the Polaris Experience in Roseau MN for a factory tour M-F at 2:00 pm during regularly scheduled production

Other US Based Facilities

  • Medina MN: Corporate Headquarters 
  • Plymouth MN: Service/Support
  • Wyoming MN: Product Development Facility
  • Vermillion SD: PGA Warehouse
  • Wilmington OH: PGA Warehouse

Polaris is the largest supplier of specialized OHVs for light tactical mobility to the US Army.

Polaris started in 1954 in Minnesota with a snowmobile pieced together by founders Edgar and Allan Hetteen and David Johnson and it’s been growing stronger every year.

Their jump into the ATV market began in 1985 with the introduction of a 3 wheel ATV, the Polaris Scrambler 250 and a quad, the Polaris Trail Boss.

To this day, they maintain a strong US presence with development, manufacturing and assembly.

Unfortunately it hasn’t been all good news…..

Bad News For Osceola Wisconsin: Polaris Moves To Mexico

In 2010, Polaris announced that it was moving a portion of its production and assembly of some OHVs and engines from Osceola, Wisconsin to Monterrey Mexico in 2012.

Wisconsin 0 – Mexico 1

Obviously this announcement was not well received.

Prior to the move, Polaris was the gold standard for American ATVs. But, with the stroke of a pen, 500+ full time US workers lost their jobs.

Of course, Polaris said they could apply for jobs at other locations, but it’s not easy (or always practical) to uproot your life, sell your house and move your kids to a new school.

Polaris did save some Oseola jobs, but they are now only manufacturing powertrains.

Polaris said the move to Mexico was a strategic “realignment”, part of which was to be “closer to customers in the southern United States and global markets”.

Not surprisingly, the move to Mexico saved Polaris a lot of money – $30+ million dollars a year to be exact.

The 2010 press release from Polaris reads in part:

“The realignment is expected to generate pre-tax costs and expense savings in excess of $30 million on an annual basis when the transition has been completed. The Company expects to begin realizing some of the cost savings as early as 2011.”

What Is Polaris Making In Mexico?

Iron clad facts about which vehicles/components are made in Mexico are hard to find.

According to an unsubstantiated citation in Wikipedia and some posting I found in forums, Polaris Mexico is producing RZR, Ranger Crew 900 and mid size ATVs from 325cc – 570cc for global markets.

Vehicles assembled in Mexico will have a “Made in Mexico” sticker somewhere on it. A person in a forum found one on the back of the valve cover, but this could indicate that only the engine was made in Mexico.

Good News For Huntsville Alabama: New Plant To Open

In 2015, Polaris announced plans to build a manufacturing and assembly plant in Huntsville Alabama.

This was a major coup for both Huntsville and Alabama as it beat out 14 other states and brought approximately 2,000 jobs to the region.

In Huntsville Alabama, Polaris manufactures and assembles Slingshots and off road vehicles.

American Made ATVs: Polaris RZR Pro R
Polaris RZR Pro R

Foreign Based Companies With American Made ATVs

Honda

900 US Jobs at Honda South Carolina

(ATV/SxS employees only – doesn’t include cars or motorcycles)

Picture of Honda of South Carolina
Photo by Honda

American Honda Motor Company (AHM) is a subsidiary of Honda which has their headquarters in Minato, Tokyo, Japan.

But, this Japanese based company has a strong US manufacturing base.

AHM makes its full lineup of Honda ATVs in Timmonsville, South Carolina, also referred to as Honda of South Carolina.

American Made ATVs: Honda SxS lineup
Photo by Honda

Their American made ATVs includes the FourTrax Foreman, FourTrax Foreman Rubicon, FourTrax Rancher, FourTrax Recon, FourTrax Rincon, TRX 250X and TRX90X .

The Talon SxS are made from mostly American parts. Chassis production and vehicle assembly is done at the Timmonsville plant.

However, engines and transmissions are imports from Japan.


Kawasaki

1,000 US Jobs in Lincoln Nebraska

(This number includes ALL employees, even those not strictly producing ATVs. A segment breakdown is not available)

American Made ATVs: Kawasaki Lincoln NE
Kawasaki Lincoln NE

With it’s headquarters in Minato City, Tokyo, Japan, this Japanese based company also maintains a strong US manufacturing base.

Kawasaki has several US based subsidiaries covering it’s various product and manufacturing needs which also includes motorcycles, rail cars, robotics and more.

Kawasaki Plants A Flag In The US Market

Way back in 1974, Kawasaki had vision – they were the first foreign vehicle manufacturer to open a manufacturing plant in the US.

Kawasaki now has two US based manufacturing facilities.

Lincoln Nebraska is the site of their first US manufacturing plant. Located on 335 acres with 1.3 million sq. ft. of manufacturing, office and warehouse space, this is the larger of the two locations.

It’s at the Lincoln NE location that they produce ATVs, UTVs (Teryx), utility/recreation vehicles (Mule), Jet Skis and wheels for ATVs and utility vehicles.

These products are sold throughout North America and exported to Japan, Europe, Australia, New Zealand and other locations around world.

American Made ATVs: Kawasaki Teryx KRX®️ 1000 Special Edition
Kawasaki Teryx KRX®️ 1000 Special Edition

They also have a rail car production line in Lincoln for train and subways cars. These rail cars are for use in the US.

In 1989, a second location opened in Maryville Missouri that now employs 600 people. This location has 700,000 sq. ft. on 113.7 acres primarily producing general purpose engines.

Both locations also have their own Research and Development Centers.


Suzuki

200 US Jobs in Rome Georgia

(ATV employees only – doesn’t include cars or motorcycles)

American Made ATVs: Suzuki fabrication factory Rome Georgia
Suzuki fabrication factory Rome Georgia

Suzuki’s headquarters are based in Hamamatsu, Shizuoka, Japan with it’s US ATV subsidiary doing business as the Suzuki Manufacturing of America Corporation (SMAC).

They maintain a worldwide presence and ship to dealers in almost 60 countries.

They’ve been building Suzuki King Quads in Rome Georgia since 2001.

This includes fabrication as well as assembly.

Originally, engine assembly was done in Japan, but in 2014 they also brought this part of the manufacturing process to Georgia.

American Made ATVs: Suzuki KingQuad 750AXi
Suzuki KingQuad 750AXi

With 35 acres and a $30 million dollar plant, they are able to produce 120 King Quads a day.

King Quads are made in the USA.

Suzuki’s two children’s ATVs, the Quadsport Z50 and the Quadsport Z90 are not made in the US.


Yamaha

1,600 US Jobs in Newman Georgia

(Total Georgia employees – includes 4 recreational product lines including golf cars, ATVs, personal watercraft and Recreational Off-road Vehicles (ROVs))

Yamaha manufacturing plant in Newman Georgia
Yamaha manufacturing Newman Georgia

Yamaha Headquarters are based in Hamamatsu, Shizuoka, Japan. Its US subsidiary is Suzuki Manufacturing of America Corporation (SMAC).

With a series of steps taken from 2011 – 2013, Yamaha moved it’s ATV production from Japan to Georgia.

This strategic move allowed Yamaha to better serve the US ATV market, the largest in the world, by streamlining supply and distribution chains.

Yamaha Make Several Product Lines In The US

Their $250 million, 1,355,000 sq. ft. facility includes four plants and two distribution centers for a lineup that includes ATVs, ROVs, golf carts and WaveRunners.

Some (but not all) Yamaha ATVs and SxSs are assembled in Newnan Georgia.

They have an ‘Assembled in the USA’ badge right on the ATV/SxS webpage, so you can easily see which ATVs are made in USA.

Yamaha Assembled in the USA badge

Their sport Raptor ATV line all have the ‘Assembled In The US’ badge, except for the children’s model the Raptor 90.

The other children’s ATV, the YFC 50, is not assembled in the USA.

None of the utility ATVs have the ‘Assembled In The US” badge. This lineup includes Grizzly and Kodiak models.

American Made ATVs: Yamaha YXZ1000R SS
Yamaha YXZ1000R SS

The sport YXZ SxS lineup all have the ‘Assembled In The US’ badge.

But, none of the 10 Wolverine recreation SxSs or the 4 Viking utility vehicles have the badge.


Curious About CanAm?

Made in Mexico.

Can Am doesn’t have any American Made ATVs.

All of their off road vehicles are made in Juarez Mexico. The Rotex engines are made in Queretaro Mexico.

CanAm’s US presence is all related to it’s Evinrude outboard engine line.

CanAm produces Evinrude engine parts in Spruce Pine, North Caroline and assembles them in Sturtevant, Wisconsin.

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